Wire/cable For O2 Sensor Extension?
Senior Member
Joined: Mar 2006
Posts: 4,244
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From: Ashland, KY
Vehicle: 2001/Hyundai/Tiburon
anything about the same gauge wire or smaller (bigger diameter), will be fine. just go to autozone, they'll sell the wire, solder them, use some heat shrink wrap, and your in good shape. smile.gif
btw, is this the first or second o2, I'm wondering cause I'll probably be moving my second one this weekend... I was hoping it didn't require extension.
btw, is this the first or second o2, I'm wondering cause I'll probably be moving my second one this weekend... I was hoping it didn't require extension.
Make sure you get hi temp wire, autozone has it. I'd put it in loom too.
I soldered all the wires when I extended my second O2 sensor, and got a CEL. Removing the solder and crimping just the reference wire seems to have fixed it, no CEL since then, but there was some skepticism-filled debate about that on the HP forums. The sensor does get reference air through the plug and wire, that's a fact, so don't use any grease on the plug.
The first O2 sensor should not need extending. There's more than enough slack to reach the flex pipe area on aftermarket headers.
Supposedly there is a mythical bundle of wire tucked away somewhere for the second O2 sensor. But I followed the wires as far as I could, removing all the factory loom, and didn't see any extra length. Maybe it's different between RD1 and 2, but mine had to be extended a little over a foot.
I soldered all the wires when I extended my second O2 sensor, and got a CEL. Removing the solder and crimping just the reference wire seems to have fixed it, no CEL since then, but there was some skepticism-filled debate about that on the HP forums. The sensor does get reference air through the plug and wire, that's a fact, so don't use any grease on the plug.
The first O2 sensor should not need extending. There's more than enough slack to reach the flex pipe area on aftermarket headers.
Supposedly there is a mythical bundle of wire tucked away somewhere for the second O2 sensor. But I followed the wires as far as I could, removing all the factory loom, and didn't see any extra length. Maybe it's different between RD1 and 2, but mine had to be extended a little over a foot.
Senior Member
Joined: Mar 2006
Posts: 4,244
Likes: 0
From: Ashland, KY
Vehicle: 2001/Hyundai/Tiburon
i don't see how there would be an issue with soldering, the better the connection, the less likely you should be to run into problems. and good thought there, definently get some high temp wire if they have it, and zip tie that thing out of the way as much as you can. fing02.gif
actually all i did was remove some tape and disconnect the harness from the firewall and run it through the chassis to where it could be clipped and ziptied to keep it from seperating
Thanks, everyone, for the input. PLanned on doing what most of you mentioned, was just curious if anyone had good/bad results with specific types of wire or configurations.
I'm extending my downstream o2 sensor...my headers have a spot for the upstream near the top of one of the runners. I ran about a month before cel with no cat between the sensors, so I'm putting one in the location of the stock secondary cat, and moving the downstream behind it. Right now, the sensor's zip tied to my strut brace (yeah, I know, not smart, but it's temporary)...no cel, but I want to do it right- too many problems with my car when I tried the quick/cheap/easy fixes in the past.
Guess I'll go with a similar gauge wire with quick-disconnects in some 1500-degree wrap I picked up at Autozone, then loom&tape the whole thing before routing behind the heat shielding.
Again, thanks...
I'm extending my downstream o2 sensor...my headers have a spot for the upstream near the top of one of the runners. I ran about a month before cel with no cat between the sensors, so I'm putting one in the location of the stock secondary cat, and moving the downstream behind it. Right now, the sensor's zip tied to my strut brace (yeah, I know, not smart, but it's temporary)...no cel, but I want to do it right- too many problems with my car when I tried the quick/cheap/easy fixes in the past.
Guess I'll go with a similar gauge wire with quick-disconnects in some 1500-degree wrap I picked up at Autozone, then loom&tape the whole thing before routing behind the heat shielding.
Again, thanks...
QUOTE (faithofadragon @ Jul 11 2005, 06:00 PM)
actually all i did was remove some tape and disconnect the harness from the firewall and run it through the chassis to where it could be clipped and ziptied to keep it from seperating
Now that is a great idea. When I finally get around to putting an exhaust on my car, that is what I am going to do.



