This only happens when the Engine is hot.


VIDEO:
http://www.youtube.com/watch?v=WwvoIDGld4M

 

wow! that is SUPER loud! mine squeaks a little, but nothing close to that... dont know what to say tho man sorry

 

It's the fork release bushings. there's a TSB on it at webtech. Under warranty they will replace them.





Technical Service BulletinGroup40 - Transaxle

Number

02-40-024

Subject

Date

Improved Clutch Release Shaft Upper and Lower Bushings

10-2002

Model

Elantra 1999-2002, Sonata 1999-2002 and Tiburon 1997-2003
IMPROVED CLUTCH RELEASE SHAFT UPPER AND LOWER BUSHINGSDESCRIPTION:

This bulletin provides parts information for the new clutch release shaft upper and lower bushings that are produced from a different material.

PARTS INFORMATION:
INTERCHANGEABILITY:

NOTEThese new bushings may be used to reduce a "squeak" or "squawk" noise in vehicles produced before 11/17/01 (Transmission #963248) using the following procedure.
PROCEDURE:

1. Confirm that the vehicle was produced before 11/17/01.

1. Confirm the "squeak" or "squawk" noise in the vehicle as follows:
   1. Open the vehicle hood with the engine off
   1. Have someone operate the clutch pedal
   1. Listen for the noise in the top bushing area

1. Replace the upper and lower bushings with the bushings identified with the >N66<
   mark as shown in the "PARTS INFORMATION"
   on page 1 of this TSB. Follow the bushing replacement procedure outlined in the appropriate shop manuals.

NOTEAll Hyundai parts distribution centers have new bushings in stock.

 

Sounds like a dieing veal.

Well I had the same problem with mine PLUS it leaked clutch fluid so I bought one from TC.

Opened TC's up cleaned it than greased it. It's like a little piston inside there with a spring. Hard to remember, it was last year. Just take it out, open it up, clean it and than grease it good.

You can see it here, I painted it so it doesn't rust, and I only had yellow.


DrivingTibNaked might be right aswell, there were a couple people here before having problems with that particular bushing.

 

Friggin' A. Since I'm not a very good Mechanic.. i'm going to see if spraying Silicon over it will work.. if not.. then I'll have to find somebody that knows how to take it out so I can grease the internals.

if those don't work. I'm going to visit the Hyundai dealer and have them install the bushings.. anybody know how much it would cost?

 

Recall should be free for you, isn't it?

 

I have the EXACT SAME NOISE coming from my car!!!!!!!! same with you, only after driving for a while will it get really loud like that. it's embarrasing as all hell too. i'm thinking its the TSB too now, my car was built November 16, 2000. so mine would be a qualified candidate for the TSB. i've got the extended 100,000 mile powertrain warranty so i think they cover it. what you could do, is if you need a new clutch too, you could tell them that while they're in there to drop in a new clutch for you, all you should pay for is parts.

edit... that's assuming that they have to crack open the tranny to get to it. i don't quite know where those bushings are.

 

^^^ that's what I did when i brought my vehical in. I bought a cheap OEM clutch on EBAY for $99. they charged me $25 for install since they already had it open it was minimal extra work.

 

if you had extra cash laying around i wonder if it would be a cool thing to put a performance clutch and aluminum flywheel in too.. for me it's just wishful thinking.

 

Hyundai gaurantees OEM clutches installed by H service techs for 1 year/10,000 miles. you won't get that and may risk voiding a warranty on certain parts if you install a firmer gripping clutch.