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Shaving Your Door Handles

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Old Oct 15, 2003 | 09:34 AM
  #1  
Visionz's Avatar
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From: Upstate NY
Vehicle: 2010 Genesis 2.0T
Default Carbon Fiber (Long Technical Read)

One of my other FAQ's on the boards:

OKAY..A Bunch Of You Asked...So Now I'm Delivering.....

Here's a step by step FAQ on shaving your door handles. This is one of the coolest mods one could do to their ride. It is fairly simple..but if you have no experience with welding, or using fiberglass/bondo...then leave it to the pro's.

First off..buy a good shaved handle kit. I've always used Autoloc with mine and clients rides. They're website is www.autoloc.com I have yet to know anyone to have a kit go bad. It's also very simple to install. If anyone has ever installed their own keyless entry on their cars..then they will DEFINITLY be able to hook everything up. But don't sweat it. The Autoloc kit comes with step by step instructions with pictures. You should be able to follow the instructions quite easily..even if you never hooked anything up like this before. The hardest part is the actual shaving part itself. Hopefully this little tutorial will help out.

Step 1


- When both doors operate correctly, continue with the body work.

- Make a plate out of steel that is the size of the opening or area to be replaced. Square or rectangle shaped plates are the easiest to fit into place.

- Mark the Area to be removed from the door with a felt pen.

Step 2



- Using a Die Grinder, Cut Off Wheel, or similar tool, remove the area to be replaced. Make sure to cut to the inside of your marks.

- Fit Replacement plate into place, trim if necessary. Clamp or hold in place (duct tape works well for this).

Step 3



- Tack weld into place and check for alignment. Adjust if necessary.

- Finish welding Replacement Filler Panel into place. Do Not leave any holes or gaps.

Step 4



- Grind welds flat.

- Apply Plastic Filler and sand to contour.

- Repeat for other door.

- Prime, Sand Primer, and Refinish


PIECE OF CAKE!!! *lol* laugh.gif If anyone has any questions..feel free to ask away!
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Old Oct 17, 2003 | 07:06 AM
  #2  
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From: SOUTH Jersey
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They make it look SO easy. Still, the handles on our tibs are not too bad to look at. Not a bad mod though.
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Old Oct 17, 2003 | 12:51 PM
  #3  
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From: Upstate NY
Vehicle: 2010 Genesis 2.0T
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It is easy! :mrgreen:

BTW...those pics are of me actually doing the work. I've done it so many times, I could probably do it in my sleep. lol.gif
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Old Oct 17, 2003 | 05:12 PM
  #4  
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From: Los Lunas, New Mexico, USA.
Vehicle: 2001 Hyundai Tiburon, 2004 Kia Sorento, 2010 Kia Soul
Default I'm retiring the Hyundai

Well, good, that means you have a camera.

TAKE SOME PICTURES OF YOUR DAMNED CAR JOSH! wink.gif
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Old Oct 17, 2003 | 06:34 PM
  #5  
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From: SOUTH Jersey
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Would it be easier to use a Panal flanger rather than trying to butt weld the patch?
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