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DIY - 1.8L CAM

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Old Jul 23, 2004 | 07:51 AM
  #1  
UltraTibby's Avatar
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From: Bel Air, MD
Default Re: RotorPros Group Buy

1.8L Intake Cam Install
This install is only for BETA 1 engines. The installation of a 1.8L Intake Cam in a 2.0L engine is the advance of the intake timing by about 6 degrees. The 2.0L Exhaust Cam is identical to the one found on the 1.8L so there is no reason for the swap. The newer GT Intake Cam has been found to work on Beta 1 engines but most people believe it will cause faster engine internal wear.

This is a fairly simple swap. So here's the info:


Parts Needed:
- Metric Socket Set
- Torque Wrench (5-15lb/ft is all that is needed)
- (11) New Cam-Journal Bolts (Only needed if you feel you will break yours)
- (1) quart of oil (same flavor as whatever you have currently in the car)
- A clean and dust free place to work (Preferably not out doors)
- Grease rags
- 1.8L Intake Cam (KSpec.com)
- (1) New Valve Cover Gasket (Current gasket could be reused but replacement is preferred)


Step 1: Valve Cover Removal

- Remove the spark plug cover
- Remove plug wires
- Remove the two bolts from the top part of the timing belt cover (The two that are screwed sideways into the valve cover)
- Remove the valve cover (If you plan on reusing the valve gasket remove the cover very carefully)


Step 2: Intake Cam Removal

- There is an index mark on the exhaust and intake cam (A painted or raised dot). If the dots are not facing straight up you need to either hand crank the engine or blip the starter extremely fast until it does.
- Removal all journal bolts on the intake side
- Remove the #5 lower journal bolt on the exhaust side (Connected to the chain guide)
- Lift the Cam out gently and “un-twist� it off of the chain


Step 3: Intake Cam Installation

- Use the quart of oil and lather the new intake cam
- The index make on the intake cam needs to be five full links from the exhaust cam index mark (Pictured below)



- Once index marks are lined up lay the cam in the motor
- The cam will not sit flat for now. That is fine
- Install all intake journals as depicted below (10 lb/ft torque)



- Install the chain guide and the remaining exhaust journal bolt (10 lb/ft torque)


Step 4: Finalizing Project

- Either hand crank or blip the starter to make the cam spin. If installed correctly everything should spin freely without hitting anything else
- Install Valve Gasket / Cover (15 lb/ft torque)
- Install plug wires
- Install spark plug cover
- Reset the ECU by removing the negative battery terminal for 10-15 minutes
- Leave car run approx. 15 minutes to allow oil to circulate through head
- Drive gently for the next 200-300 miles to allow ECU to correctly realign itself
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Old Jul 23, 2004 | 09:59 AM
  #2  
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Default Re: what kind of turbo manifold is best?? (reposted)

<div class='quotetop'>QUOTE (UltraTibby)</div><div class='quotemain'>- Drive gently for the next 200-300 miles to allow ECU to correctly realign itself</div>

Wouldn't it be better to reset the ECU?
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Old Jul 23, 2004 | 10:04 AM
  #3  
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From: Bel Air, MD
Default Re: Clear corner bulbs

damn i ment to wright reset and then drive gently until the ECU is reset.
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Old Jul 23, 2004 | 10:54 AM
  #4  
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Default DIY NOTICE!!!!

Ok, I understand. wink.gif
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Old Aug 10, 2004 | 04:15 PM
  #5  
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Default Re: RotorPros Group Buy - Accepting Payment!

hey got a question seeing as this is the first hyundai i ever owned (recovering chevyhallic, its been 3 days since my last burnout in my 1980 z28 camaro ) beta 1 engines were in the 2000-2001 tibs right?
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Old Aug 10, 2004 | 05:29 PM
  #6  
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From: Los Lunas, New Mexico, USA.
Vehicle: 2001 Hyundai Tiburon, 2004 Kia Sorento, 2010 Kia Soul
Default Re: Boosted Cars on this site? *ADD PICS!*

LMAO!

Way too funny mang.

The Beta 1 is the 2.0 engine in all RD series Tiburons. Also, several of the Elantra's up to 99 I belive also have the same motor. The Beta 2 started in... Actually 2001 for the Elantra and 2003 for the Tiburon.
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Old Apr 24, 2006 | 07:16 AM
  #7  
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From: BrisVegas - Queensland, Australia
Default

99 Tiburon with the 2L

Where should I be looking to find out fitment and compatibility..?

SuFz lmao.gif
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Old Apr 24, 2006 | 08:22 AM
  #8  
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From: Los Lunas, New Mexico, USA.
Vehicle: 2001 Hyundai Tiburon, 2004 Kia Sorento, 2010 Kia Soul
Default

Of?

The 1.8L Cam fits. Read the thread, you'd see that my man.
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Old Aug 30, 2006 | 02:23 PM
  #9  
00tibby's Avatar
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Default

i added this to hyundaipedia.com

direct link is here...

http://hyundaipedia.com/wiki/1.8l_cam_install
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Old Dec 15, 2006 | 11:39 PM
  #10  
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From: WI
Vehicle: 06 suby impreza outback sport
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my advice before you remove it mark the chain where the marks on the cam is, so you know it's timed correctly. i forgot to do that and advanced it a chain. had more torque but lack response.
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